Batteries gone wild 23

Looking for some hot entertainment? Try shorting out a lithium battery. Apparently, exploding laptops are not all that uncommon. Imagine this happening to the hundred pounds of lithium in your plug-in hybrid after a fender-bender.

I have been following the development of a new kind of lithium based battery (nano-phosphate) over the past year that is inherently safe (they won't explode or burn) and of course environmentally friendly (no heavy metals). It can also be recharged ten times more often than other batteries, faster than other batteries, and is designed for high power applications (power tools instead of laptops).

In this post, I had concluded that the technology had arrived along with the needed mass production to drive prices down. I also made the following boast in yet another post:

I am going to put three of these DeWalt power tool batteries in parallel on my bike first chance I get. And I will brag about them every chance I get (unless of course they blow up).

Well, they didn't blow up. I wasn't the only one waiting for these batteries to arrive. The radio control (RC) enthusiasts were also watching. Their forums quickly disseminated pictures of disassembled battery packs. It is cheaper to buy a battery pack on Ebay and tear it apart than to order a developer kit.

I didn't just want a battery pack. I also wanted a new circular saw. My old one was looking pretty sad (having inadvertently sawed through its power cord more than once). This way, the batteries would serve double duty. This double-duty idea has also been proposed for plug-in cars to serve as load balancers for electric grids. I checked out Ebay but opted to buy what I needed locally. The best price on Ebay was for an unopened box being sold by a pawnshop (i.e., stolen property). By the way, I have used the saw already and I highly recommend it.

I managed to mount these batteries on my bike without tearing the packs apart to get at the cells. It works like a charm. Again, I don't recommend trying this unless you are an experienced engineer, mechanic, or tinkerer. Unlike the battery in your car that has one positive and one negative terminal, this battery pack has three terminals as well as a separate three-pin connector. The positive and negative terminals are not even labeled, so, think about it before you spend big bucks trying to jury-rig these to your bike. They will be available for electric bikes soon enough.

So, why I was I willing to spend so much money on these batteries? Four reasons:

  1. Over the life of the battery, they will end up costing half as much as my lead-acid.
  2. My present lead-acid battery pack weighs 19.25 pounds. The new one weighs 5.
  3. I can recharge these batteries in the middle of a long ride in less time than it takes to eat lunch.
  4. They won't blow up.

Price and reliability have clearly turned the corner. The plug-in car's weak link has been eliminated. I am hoping to be on the wait-list at my nearest Japanese car dealership sometime in the next few years.

My real name is Russ Finley. I live in Seattle, married with children. Suffice it to say that although I am trained and educated as an engineer, my passion is nature. I very much want my grandchildren to live on a planet where lions, tigers, and bears have not joined the long and growing list of creatures that used to be. In an attempt to minimize the workload on Grist editors responsible for turning my submissions into intelligible articles, I will also be posting on a seperate blog called Biodiversivist, which will contain articles in addition to those submitted to Grist.

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  1. sunflower's avatar

    sunflower Posted 5:28 am
    06 Aug 2006

    Nano-pollutionBe careful with nanoparticles, they are an unquantified health and environmental risk because of size.  They can pass through the blood membrane into the brain.  That is my main worry concerning nanoparticles super capacitors for power storage.

    Don't carpool alone.
  2. amazingdrx's avatar

    amazingdrx Posted 11:35 pm
    06 Aug 2006

    Woohooo!Excellent d!   Can you estimate the ah rating from these batteries?  You may have the first working plugin vehicle with these new batteries, congrats!!!
    I knew some of these batteries would "fall off a truck", they fell right onto ebay?  Hehey.

    http://amazngdrx.blogharbor.com/blog
  3. Laurence Aurbach Posted 8:36 am
    07 Aug 2006

    ChargedThis is very exciting & I hope you do brag about the batteries! Please keep us updated on whether the cells are living up to published specs and how performance differs from NiCads and other lithium batteries. Does lithium phosphate represent as much of an advance over conventional Li-Ion as Li-Ion was over Ni-Cad?
    A123 Systems features a pretty amazing story about an electric motorcycle. Zero to 60 in 1.9 seconds -- how many gees is that? Also, about the nanoscale particles -- they are bonded to the electrode, are they not? Is there any possibility of a health hazard in that configuration?
  4. Biodiversivist's avatar

    Biodiversivist Posted 6:30 am
    08 Aug 2006

    For what it is worth:Sunflower:
    It would not surprise me that nanoparticles may turn out to cause a problem. That is what environmentalists are for. Raise the alarm bell and set researchers off on a quest for glory and fame. I am also wondering about the supply of lithium and where it will come from.
    Amazingdrx:
    These particular cells are only 2.3 amphours each. There are higher power batteries out there but none are as safe, light, rechargeable and inexpensive. You can't have it all I guess. The new packs are 36 volts x 2.3 amphour = 82.8. The old packs were 12 volts x 7 amphour = 84. Also, the voltage does not fall off until the very end of your charge on Lithium, whereas with lead-acid, your voltage drops and drops and you get slower and slower until your motor quits working.
    Mr. Aurbach,
    I will keep you posted. They really do charge fast, that much I know already.



    In the end, it all comes down to biodiversity. Help acquire and protect ecological hotspots, give to a conservation organization: http://www.saveourbiodiversity.com
  5. amazingdrx's avatar

    amazingdrx Posted 11:50 pm
    08 Aug 2006

    Check this!http://thefraserdomain.typepad.com/energy/2006/08/paratra...
    Dodge involved in these plugin taxis?  It looks like it.  But without nanotech (1 to 8 hour charge time).  Still the weight is 100 pounds less than the comparable car powered by gasoline.
    I'm looking into zinc air batteries d.  The low tech do it yourself alternative?  Maybe?
    I can't afford a nano-tech lithium ion vehicle.

    http://amazngdrx.blogharbor.com/blog
  6. amazingdrx's avatar

    amazingdrx Posted 3:16 am
    12 Aug 2006

    Gate's foundationhttp://www.nytimes.com/2006/08/13/us/13gates.html?hp&...
    The Gate's foundation faces a giveaway emergency.  Will it fund ethanol or renewable electric transportation, so far it's funding ethanol.
    A big mass production scale purchase of these nano-tech batteries to be given to car conversion experimenters for demo projects would be a great choice.  Any of you Seattlites know a Gates trustee?  Hehey.

    http://amazngdrx.blogharbor.com/blog
  7. Biodiversivist's avatar

    Biodiversivist Posted 4:20 am
    12 Aug 2006

    The Gates foundation also fundedthe Discovery Institue, based here in Seattle (for transportation studies, or so the story goes) which is the organization behind Intelligent Design. I do personally know one person who works for the Gates foundation. Competent, yes, a rocket scientist, he is not.

    In the end, it all comes down to biodiversity. Help acquire and protect ecological hotspots, give to a conservation organization: http://www.saveourbiodiversity.com
  8. amazingdrx's avatar

    amazingdrx Posted 11:40 pm
    14 Aug 2006

    Be afraid..of batteries?

    Gate's cash diverted to Intelliegent Design?  Nothing intelligent about that d!
    But here's one along Dave's new fear series.  Fear of lithium ion batteries!
    Haaalp!
    Your laptop maybe a firebomb.  Will terrorists shun liquid explosives in favor of laptops?
    http://business.timesonline.co.uk/article/0,,9075-2313541...
    This may rush the introduction of nano tech fire proof lithium batteries?  Or will it be the death knell of lithium ion?  

    http://amazngdrx.blogharbor.com/blog
  9. Biodiversivist's avatar

    Biodiversivist Posted 2:12 am
    15 Aug 2006

    Here's a video of burning batteries... yikeshttp://www.valence.com/SafetyVideo.asp

    In the end, it all comes down to biodiversity. Help acquire and protect ecological hotspots, give to a conservation organization: http://www.saveourbiodiversity.com
  10. amazingdrx's avatar

    amazingdrx Posted 6:54 pm
    16 Aug 2006

    Death knellhttp://www.nytimes.com/2006/08/16/technology/16battery.ht...
    This NYT article on batteries predicts the death knell for lithium ion and says Altair does not even care to compete with it's safer nano tech batteries.  It says methanol fuel cells will win over batteries.  Making liquid fuel the choice and that means  CO 2.
    It's mainly due to safety and energy density.  No mention of charge time is made.
    Pretty pessimistic.

    http://amazngdrx.blogharbor.com/blog
  11. sunflower's avatar

    sunflower Posted 1:06 am
    17 Aug 2006

    supercaps nanoparticlesThere is new electrical storage under development.  Electric green cars are coming to a future near you.
    We have found that synthesis of nanostructured vanadium nitride and controlled oxidation of the surface at the nanoscale is key to creating the next generation of supercapacitors commonly used in everything from cars, camcorders and lawn mowers to industrial backup power systems at hospitals and airports.

    http://www.greencarcongress.com/2006/07/new_nanocrystal.h...



    Don't carpool alone.
  12. Biodiversivist's avatar

    Biodiversivist Posted 2:30 am
    17 Aug 2006

    I don't care which technology winsI just want an alternative that will snuff the looming destruction of our biodiversity by palm oil and soy based biofuels.

    In the end, it all comes down to biodiversity. Help acquire and protect ecological hotspots, give to a conservation organization: http://www.saveourbiodiversity.com
  13. GRLCowan's avatar

    GRLCowan Posted 2:56 am
    17 Aug 2006

    Supercaps fill power demand peaks ...of a few seconds or less. They store very little energy compared to batteries.
    --- G. R. L. Cowan, former hydrogen fan

    Boron: internal combustion of fuel that won't burn
  14. sunflower's avatar

    sunflower Posted 3:22 am
    17 Aug 2006

    nano-imaginationI am also agnostic on electrical storage.  I am not a student of nanoscale chemistry but I've read that nanocrystalline supercapacitors (not available on the market) have much better energy density than lithium batteries and can be charged in minutes.   The main issue with developers is cost.  
    So often I have heard, "If it can be done it would already exist".  I am an optimist.  I believe in the possible because the impossible can not be proven.

    Don't carpool alone.
  15. sunflower's avatar

    sunflower Posted 3:51 am
    17 Aug 2006

    Nano-LinkA breakthrough technology is holding forth the promise of charging electronic gadgets in minutes, never having to replace a battery again, and dropping the cost of hybrid cars. Indeed, the technology has the potential to provide an energy storage device ten times more powerful than even the latest batteries in hybrid cars -- while outliving the vehicle itself.

    http://technologyreview.com/read_article.aspx?id=16326&am...

    Don't carpool alone.
  16. amazingdrx's avatar

    amazingdrx Posted 12:43 am
    19 Aug 2006

    New fuel cell!http://amazngdrx.blogharbor.com/blog/_archives/2006/8/19/...
    With this fuel cell as a backup generator only 50 miles of storage from the very expensive nano batteries or very heavy conventional batteries would be needed.  It could give an electric hybrid vehicle the range of an ICE vehicle with 200+ mpg.



    http://amazngdrx.blogharbor.com/blog
  17. Biodiversivist's avatar

    Biodiversivist Posted 10:44 am
    19 Aug 2006

    They are claiming twice the efficiency ofan ICE. If that means that it will deliver twice the gas mileage when used to power an electric car, then this is really big. As you describe on your blog, it will also allow hybrid cars to toss the internal combustion engine, its radiator, and transmission for one electric motor using multiple sources for electricity. An engineer's dream car.

    In the end, it all comes down to biodiversity. Help acquire and protect ecological hotspots, give to a conservation organization: http://www.saveourbiodiversity.com
  18. amazingdrx's avatar

    amazingdrx Posted 8:52 am
    20 Aug 2006

    Yep twice dAnd with these high temp fuel cells a lot of hot gases are produced, that is why their efficiency is much lower than say a pure hydrogen fuel cell.  But we know about the seemingly insurmountable storage problems with hydrogen.
    Liquid fuels are easily stored and supplied to vehicles at gas stations, unlike hydrogen.  
    If the hot gases from the high temperature fuel cell, are fed into a microturbine the efficiency of the system aproaches 75%, 5 times the efficiency of an ICE.  That means 200 mpg is possible in an economy car that normally gets 40 mpg.
    Couple that to a car that runs 50 miles on batteries alone, before the fuel cell even starts up, and we might see a drop to 10% of the liquid fuel an iCE powered car uses.  Most trips between charging oppurtunities for a quick charge battery electric car are under 50 miles.
    Oh BTW, saw Lester brown on CNN yesterday, dissing fuel farming and boosting plugin wind electric powered cars!  Nobody does it better.  
    He said that Brazil supplies 405 of it's motor fuel from sugar based ethanol, but that only equals 3% of US motor fuel consumption.  He says it has doubled the price of sugar in brazil,  and that ethanol from corn could double corn prices.
    He pointed out that this will cause mass starvation in the developing world.  The capacity for both food and fuel simply does not exist.

    http://amazngdrx.blogharbor.com/blog
  19. Biodiversivist's avatar

    Biodiversivist Posted 12:40 pm
    20 Aug 2006

    Solar cells are much moreefficient than a plant at snaring solar energy.

    In the end, it all comes down to biodiversity. Help acquire and protect ecological hotspots, give to a conservation organization: http://www.saveourbiodiversity.com
  20. amazingdrx's avatar

    amazingdrx Posted 10:56 pm
    20 Aug 2006

    Latest solar film techhttp://www.sassperess.com/archives/2006/05/hawaiian_holdu...
    This is interesting.  Solar CEO and engineers on the latest thin film solar.
    Nano fibers of silicon embedded in plastic might beat solid silicon PV cells.  it would take a lot less purified silicon, the choke point in the PV supply chain.
    It's based on the new conductive plastics, composed of micro metal fibers embedded in plastic.  A company touted by stock slingers (for what that's worth) has this material in testing for everything from cellphone cases that act as their own antennae to car body parts as strong as metal and as light and resilient as plastic.
    Supposedly the parts that all the big manufacturers are making are in the test mold stage for replacing regular metal and plastic parts with this new metal/plastic hybrid material.
    Better buy a few 100 shares?  It's around 5 bucks now, hehey.

    http://amazngdrx.blogharbor.com/blog
  21. amazingdrx's avatar

    amazingdrx Posted 11:29 pm
    20 Aug 2006

    Whoopshttp://finance.yahoo.com/q/bc?s=ITKG.OB&t=6m
    I was wrong, it's hovering around 3 bucks, up from a buck the last 6 months.  Stock tout scam or real investment?  Not sure.
    But if electroplastic replaced metal and regular plastics who knows?

    http://amazngdrx.blogharbor.com/blog
  22. sunflower's avatar

    sunflower Posted 12:14 am
    21 Aug 2006

    Caveat emptorI've been watching the investment world on solar.  Investor beware.  The method of the madness is whatever moves paper.  There is little to no due diligence on viability.  It follows the consumer market on residential solar equipment at any cost.  Most buyers do not evaluate cost and value, rather the criteria is green and good for the Earth.  Nice.  Sustainable?
    I advise all to absolutely avoid plastic solar collectors of all types.  UV degrades polymers.  Stay true with glass, metal, and concrete.
  23. amazingdrx's avatar

    amazingdrx Posted 2:50 pm
    29 Aug 2006

    Electric car with generatorhttp://amazngdrx.blogharbor.com/blog/_archives/2006/8/29/...
    Could it get 400mpg with a solid oxide fuel cell/microturbine instead of this ICE generator?  I think so.  

    http://amazngdrx.blogharbor.com/blog

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