Coal under co-fire

If Obama stops dirty coal, as he must, what will replace it? An intro to biomass cofiring 17

Biomass cofiring will be the focus of a couple of posts since, although rarely-discussed, it is probably the cheapest, easiest, and fastest way to provide new renewable baseload power without having to build any new transmission lines.

I first started analyzing the carbon benefits of cofiring biomass with coal in 1997 when I was overseeing a study by five U.S. national laboratories that examined what an aggressive technology-based strategy built around energy efficiency and renewable energy could achieve in terms of emissions reductions.  (See full study here and some history on it by California Energy Commissioner Art Rosenfeld here [PDF].)  With supporting analysis done by the Electric Power Research Institute, the Five Lab Study concluded that biomass cofiring was the single biggest potential contributor to near-term greenhouse gas reductions of any renewable energy strategy.

Cofiring is a well demonstrated strategy with multiple benefits.  From a practical perspective, most of the existing coal plants are mostly paid off. Plus they are fully permitted and have all the necessary transmission plus they are connected to freight train lines and water supply.  Plus this is baseload power. So you avoid all of the problems associated with citing new renewables in the Midwest or Southwest.  Cofiring is thus a key near-term strategy for meeting climate goals—and renewable standards—in the Midwest and Southeast.

And, again, this is baseload power, and your typical coal plant has a capacity factor that is some 2 to 3 times larger than that of wind.  So 20 GW of biomass coal firing will generate as much power as 50 GW of wind.

The down side of cofiring is, of course, that it is biomass power, and thus may prove not to be either scalable or sustainable in the long term (see here).  But as a strategy for existing coal utilities to start weaning themselves off of coal over the next two decades, cofiring may be a critical piece.

Also, in the event that carbon capture and storage ever proves practical, affordable and scalable—which is no slam dunk to say the least (see here)—then we will certainly want to insist that coal plants with CCS including biomass cofiring.  After all, what strategy could be more important for averting catastrophic global warming than pulling CO2 out of the air with biomass and then sequestering that CO2 in underground repositories.  Such coal with biomassing cofiring and CCS—BCCCS— has the potential to be negative-carbon electricity.

You may ask why you hardly hear anything about biomass cofiring if it is such a great idea.  That will be covered in Part 3.  In the rest of this post, I will reprint the discussion of biomass cofiring from Chapter 7 [PDF]—Electricity Supply Technologies of the Five Lab Study:

[Note:  In the interest of space and readability, I won’t indent this lengthy extract.  Also certain numbers below, such as the price of coal, are out of date.  I will present more recent analyses in the next post.]

7.3.1.1 Cofiring Coal with Biomass
Cofiring biomass with coal has the technical and economic potential to replace at least 8 GW of the nation’s coal-based generating capacity by 2010, and as much as 26 GW by 2020.

Though the current substitution rate is negligible, a rapid expansion is possible with the use of wood residues (urban wood, pallets, and secondary manufacturing products) and dedicated feedstock supply systems (DFSS) such as willow, poplar, and switchgrass.

The current coal-fired power-generating system represents a direct opportunity for carbon mitigation by substituting biomass-based renewable carbon for fossil carbon. Extensive demonstrations and trials have shown that biomass can replace up to about 15% of the total energy input with little more than burner and feed-intake system modifications to existing stations (CONEG, 1996). Since large-scale power boilers in today’s 310-GWcapacity fleet range from 100 MW to 1.3 GW, the biomass potential in a single boiler ranges from 15-150 MW.

Preparation of biomass to an appropriate size of less than one-quarter inch, with a moisture content of less than 25%, can be achieved using existing commercial technologies. “Tuning” the combustion output of the boilers causes little loss in total efficiency, implying that the biomass-to-electricity combustion efficiency is close to the 33-37% range of an unmodified coal plant, an efficiency that stand-alone biomass generating capacity has yet to demonstrate.

Economics
The cost of implementing biomass cofiring varies from site to site. It is influenced by the space available for yarding and storing the biomass, the installation of size-reduction and drying facilities, and the nature of the boiler burner modifications required. The cost is expected to be in the range of $100-$700/kW of biomass capacity. Early trials indicate that a median value of about $180/kW is likely. A 100-MW coal plant with 10% biomass substitution would then require an investment of $1.8 million. There is an O&M cost increase of $70,000/year over coal, as a result of the need for an additional yard worker to handle the biomass. Assuming a GENCO recovers its investment cost in three years, the annual fuel offset then has to be $670,000 to cover capital recovery ($1.8 million) and increased O&M costs ($210,000 for three years). If the average price of coal is about $1.40/MBtu (million Btu), the annual fuel cost of coal is $1.081 million (10 MW of biomass capacity at 85% capacity factor and 32.9% thermal efficiency, 10,337 Btu/kWh). The allowable cost of biomass then is $411,000, or about $9/tonne. Above this cost, the biomass would have to be subsidized to encourage a GENCO to use biomass cofiring.

[JR:  Ultimately cofiring will be driven by climate regulations and whatever price for carbon is established.]

Fuel Costs
Near-term potential biomass feedstocks are those residues available within a radius of about 50 miles around a plant. Data from existing biomass power plants in the Northeast and California indicate that there are extensive sources of biomass residues available for about $0.50/MBtu (less than $9/tonne). Transportation costs limit the range over which such biomass feedstocks can be acquired and, in the long term, there are likely to be dedicated feedstock systems much closer to the power plants. By definition, residues (e.g., urban wood residues, rights-of-way clearance, construction and demolition wood, pallets, and sawdust shavings from secondary wood processing) are finite and will respond to the prices offered for them.

Dedicated feedstocks would not be bound by this constraint. However, such feedstocks are much more expensive than residues. With current technology the price is about $2/MBtu, although the current development goal is in the range of $1-$1.50/MBtu. It is assumed that an estimated 10.4 million acres will be needed to reach a nominal production of 86 Mt by 2020. Because DFSS is in an early stage of development, the model assumes that the initial planting will yield only about 6 tonnes/acre by 2002 (today’s state-of-the-art), and that by 2010 the yield will be closer to 8 tonnes/acre. Today’s costs are high; $45/tonne is feasible, but a combination of learning-curve improvements and economies of scale should bring the cost down to about $32/tonne by 2010. The competing coal price is assumed to be 1.40/MBtu ($1.33/GJ) throughout.

Biomass Substitution Potential
The cofiring estimates in this section were derived from a 30 GW scenario for all biomass technologies, developed by NREL for the current Biomass Power Program Strategic Plan. This scenario is for a mix of steam, cofiring, and integrated gasification/combined cycle (IGCC) biomass generation. However, the resource plan that was developed, which included residues and DFSS, is independent of the end use and involves the development of 11-12 million acres of land for DFSS by 2020, or just under 3 million acres by 2010. The resource development shown in Figure 7.11 is used as the basis for this carbon assessment. This indicates that DFSS would come on rapidly after the year 2001 and assumes that residues would be capable of only a small increase in quantity, since much is already being utilized.

The average cost of residues is expected to increase gradually, while the cost of DFSS crops is expected to demonstrate a strong learning curve and large economies of scale.

Timing
While a coal-fired station could be modified for cofiring in less than one year (including environmental permitting), a biomass resource assessment, contractual arrangements, and logistics for biomass residues could take the better part of 18 months, based on actual project experience. Although the availability of residues is assumed to be significant and would ultimately supply about 50 Mt, price and availability are likely to be variable. The price will no doubt increase with the level of demand; therefore, the biomass feedstock supply is
expected to be a blend of DFSS and residues.

The DFSS component is predicated on making a start on land accumulation (whether purchases, leases, or cooperatives), with land preparation and planting in 1999. A significant effort will be required to initiate development of the 11-12 million acres proposed for 2020; today, discussions are about DFSS demonstrations at the 1000-acre level. Adequate clonal material and management systems for planting, tending, and harvesting will also need to be developed. The crops of choice in much of the Northeast and Southeast are probably woody species, which would require extensive nursery activity to put the needed clonal material in place for planting out. With willow, the first harvest cycle would be four years after planting and a rotation of three years thereafter. For poplar, the cycle is likely to be in the range of six to eight years.

Environmental Issues
Because biomass generally contains significantly less sulfur than coal, cofiring with biomass could reduce SOx emissions. Early results suggest that there is also a NOx reduction potential using woody biomass. However, most coal-fired power stations have efficient precipitators and some have sulfur-capture technologies, so the net environmental effect of 10% biomass substitution (on an energy basis) appears to be negligible. The solid wastes (ash) would be little changed in either composition or mass (most biomass has considerably less ash than coal). But some stations sell fly ash to Portland cement manufacturers, so there may be a need to negotiate the acceptance of mixed biomass and coal ash in such applications with respect to ASTM standards.

The DFSS environmental impact is dependent on the choice of lands for plantations.  Replacing annual cropland with perennial DFSS appears to result in a net environmental gain. Results for pasture land are probably negligible and replacement of forest may result in some increased impacts.

The use of residue has the potential to offset landfilling as well as potential methane emissions from landfilling clean biomass materials. Experiences in California indicate that the issue will be one of rationalizing the cost distribution between the waste generator, the hauling contractor, and the generating station receiving the residue rather than it going to a landfill. If such negotiations were successful, and the generating station could guarantee reception of the residues at all times (many urban wood residue generators do not have storage facilities), both residue costs and their availability could improve significantly.
Impact on Carbon Emissions
Given the technical and economic potential described above, it is probably reasonable to assume additional biomass-cofired capacity of 8-12 GW by 2010, which should reduce carbon emissions by 16-24 MtC.

[JR:  And the study found that by 2020, we could achieve more than double that—26 GW.  Obviously, these time frames need to be pushed out several years, though the cofiring potential is quite significant for meeting 2020 and later targets, according to recent studies that will be the subject of Part 3.]

This post was created for ClimateProgress.org, a project of the Center for American Progress Action Fund.

Joseph Romm is the editor of Climate Progress and a senior fellow at the Center for American Progress.

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  1. biodiversivist's avatar

    biodiversivist Posted 10:02 am
    23 Feb 2009

    I envision a tug of war forbiomass with the cellulosic ethanol proponents. You can also expect the price to soar with demand. This application would win over cellulosic if there were a price on carbon.

    In the end, it all comes down to biodiversity. Poison Darts--Protecting the biodiversity of our world
  2. Pompey Road Posted 10:35 am
    23 Feb 2009

    Biomass Mess:Well maybe we can now find a better use for the timber that is cut before coal stripping or mountain top removals. I always thought it was wasteful to just pile it up and burn it with equipment tires and diesel fuel.
    Now we can mix the mountain top removal coal with the timber we cut off the mountains before we blow the mountain up and push it over into a valley. Then we can reclaim the abortion with switch grass or soy.
    Just one big happy eco friendly world!
    The 1000 acre wood lots of popular and other softwoods already growing in East Ky. will be so tempting for a ready source of biomass fuel.
    Here we go again, I will start looking for me a pulp wood truck tomorrow.

    The eons of time and nature was good to us down here. It was not until we become civilized that destroying our habitat become fathomable or fashionable.
  3. ids's avatar

    ids Posted 1:22 pm
    23 Feb 2009

    ripReminds me of what happened last week to Mr. Kacer

    "He was delivering lumber to our Prairie Eagle Mine near the Perry and Randolph County line," Carter said. "The truck was being unloaded, and the lumber shifted and fell off the back side onto where Mr. Kacer was standing. It came down on top of him."

    http://www.southernillinoisan.com/articles/2009/02/19/fro ...
  4. GreyFlcn Posted 3:23 pm
    23 Feb 2009

    "Sounds great".....Now where's this magical source of biomass going to come from?
    As is, our energy sector is already larger than ALL biomass from the ENTIRE United States.
    http://greyfalcon.net/biolimits2.png

    -David Ahlport
  5. GreyFlcn Posted 3:25 pm
    23 Feb 2009

    And when I say "All Biomass"And when I say "All Biomass"
    I mean every single photosynthetic organism on US land.
    Food, Lawns, Forests, EVERYTHING.
    And that still doesn't cut it.

    -David Ahlport
  6. Sharon Astyk Posted 12:58 am
    24 Feb 2009

    The race to the finishNote that this entire post was written without referring to "wood" or "forests."  Some years ago I wrote a paper on the ethics of biofuel use, and one of my points was about the language we use - I argued that we would someday see entire forests transformed into "heating biomass" or "generating biomass."  I admit, I never thought it would happen so quickly, nor that it would come from environmental activists.
    The reality is that this paper does not discuss the scalability issues at all, clearly because they aren't nearly as cheerful as the idea that we can convert our coal plants to generating electricity with wood.  At this point, we have no large dedicated plantations of wood that are harvestable for this - and we are already using just about all the "excess" wood that can come off our existing forests, so this is a recipe for deforestation, erosion, the loss of soil and forest humus.
    It ends in a race between the reduction in emissions and the reduction in the ability of soils to hold carbon.
    Sharon Astyk

    Sharon, with dirt under her fingernails.
  7. Kelpie's avatar

    Kelpie Posted 3:03 am
    24 Feb 2009

    what about biochar?If you co-fire biomass with coal, any ash or char produced will be contaminated with heavy metals and other toxins from the coal and will be unusable for agriculture. Instead of a valuable soil amendment you get a toxic waste disposal problem.
    Also, central power plants mostly waste the heat. If we are going to go to all the trouble to dedicate biomass plantations (and I could easily see replacing, say, the turf grass farms of the Willamette Valley with poplar plantations), then we should make better use of the tree flesh than co-firing it with coal. Small biomass co-generation units that make heat, power and biochar are the highest use of plant-captured solar energy.

    Check out my blog at http://www.greenyourhead.com
  8. amazingdrx Posted 3:17 am
    24 Feb 2009

    I must disagree Kelpie"Small biomass co-generation units that make heat, power and biochar are the highest use of plant-captured solar energy."
    This involves dirty combustion and is likely to be scammed and the charcoal sold for cooking fuel, in developing nations especially.  The soil sequestration effect is debatable as a study in scandanavia found that biochar increases bacterial breakdown of biomass in the soil that offsets the carbon sequestration effect of the charcoal.
    The best use of waste biomass is biodigestion, with distributed fuel cell biogas cogeneration.
    It has the highest efficiency and GHG prevention potential as a backup power source for a 100% renewable distributed smart grid and a source of carbon sink engancing organic fertilizer/soil ammendment.  By substututing for chemical fertilizer it recuses carbon sink and prevents huge GHG effect from amminia fertilizer emitted nitrous oxide (296x GHG effect of CO2).



    http://amazngdrx.blogharbor.com/blog John Schneider, Northern Wisconsin
  9. Kelpie's avatar

    Kelpie Posted 4:34 am
    24 Feb 2009

    biochar and biogasDr.X,

    Biogas is great for wet biomass. For dryer stuff, biochar is better. There are some low tech stoves and kilns being designed now that are very clean because they burn the smoke they produce.
    The study you refer to on charcoal in boreal forest soils is inconclusive as far as the net carbon or GHG effect. Biochar researchers do not find it discouraging for several reasons - one of which is that biochar may have its best use in very different carbon poor soils in Africa and other tropical areas.
    A biochar program could certainly end up producing charcoal that people burn for fuel rather than putting it in soil. But if a biochar program provides cleaner more efficient charcoal-making technology, at least the charcoal fuel is cleaner and less wasting of biomass.

    Check out my blog at http://www.greenyourhead.com
  10. JMG's avatar

    JMG Posted 4:53 am
    24 Feb 2009

    Toxic Sludge is Good for YouThe great book that should be on every bookshelf in every home in the US is "Toxic Sludge is Good for You" by John Stauber and Sheldon Rampton.  The subtitle is "Lies, Damn Lies, and the Public Relations Industry."  The book talks about how the PR industry uses language to, in Orwell's apt phrase, "defend the indefensible."
    The term "biomass" is brought to you by the same mindset that decided that we should call sewage sludge "biosolids" as a way to overcome peoples' resistance to putting sludge laden with heavy metals and chemicals into the food supply.  Biosolids was considered a perfect term because it generates absolutely no mental image.
    Biomass is essentially the same.  Biofuelishness proponents love to talk about "cellulosic" and "biofuels" because they don't want to say talk about growing food crops to fuel cars.
    And you can fool a good percentage of environmentalists into rushing to burn forests in powerplants if you call it "biomass."  
    Read the above carefully -- it proposes that we have "20 years" to "begin" phasing out coal plants.  What a crock.

    The 5% Project



    Let's live on the planet as if we intend to stay.
  11. amazingdrx Posted 3:29 pm
    24 Feb 2009

    Well since you put it like that(Love your writing) Where do you want your charcoal kiln built Kelpie?  A fuel cell that runs on the wood gas and cogenerates heat to pyrolize the dry biomass?  With the waste heat powering your stove and heating hot water?
    And the exhast bubbled through some limewater into your greenhouse, so the CO2 is absorbed by the plants?
    Stop me if you've heard this before, hehey.  
    Yeah the char added with organic fertilizer and biomass would help tropical soil.  Or it could be used for charcoal filtration or making carbon fiber or used as a lighweight concrete additive.  Anyway where it's not broken down, part of carbon cars or concrete.

    http://amazngdrx.blogharbor.com/blog John Schneider, Northern Wisconsin
  12. Kelpie's avatar

    Kelpie Posted 3:08 am
    25 Feb 2009

    stirling engines and biocharX - my dream is a pyrolysis burner that heats water and runs a free-piston stirling engine to generate electricity. I like the CO2 exhaust in the greenhouse idea.
    Here's a report on some new biochar stoves:

    Check out my blog at http://www.greenyourhead.com
  13. amazingdrx Posted 3:43 am
    25 Feb 2009

    Free pistonYou mean the piston just kind of vibrates back and forth, no flywheel, and drives a magnet through a coil?  That is wild.
    The lowest tech electric power generation.  Beautiful.  
    I'll let you know if I run across anything on them.  Could this have two cycliners opposed, and be stabilized with a central spring with the magnet and coil in the center?
    Would limewater be best with pyrolisis combustion exhaust?  You could add it to garden soil.
    Interesting stove stuff Kelpie, thanks!
    http://www.bioenergylists.org/
    Hehey, which reminds me of another idea.  Discard the piston(s) in the stirling engine for diaphrams(s).

    http://amazngdrx.blogharbor.com/blog John Schneider, Northern Wisconsin
  14. helwen Posted 4:15 am
    25 Feb 2009

    Biomass - thumbs downYes, this sounds like a brilliant idea.  Let's just wipe out the forests and fields. And when those are gone, let's use up some of the farm land too. Although that stuff is in pretty bad shape....
    Yes, let's try to use the same land for food, two types of fuel, and as a carbon sink. (Why yes, that is sarcasm.)
    Let's not and say we didn't.  
    My idea?  Let's not waste so much energy.
  15. amazingdrx Posted 4:58 am
    25 Feb 2009

    I draw the line tooAt growing biomass or garvesting gealthy GHG removing biomass for energy.  We have plenty of waste biomass and dry wood at risk from fire that should be utilized.
    I like fuel cell versus combustion, biogas or pyrolisis gas can be used in a solid oxide cramic fel cell, 50% of the energy will be turned into electricity, the got gases exiting the fuel cell can be used for cooking, running a stirling engine, or turbine, and heating fot water with the waste heat.
    One would argue that a fuel cell is complicated, but it is cermaic, baked in a kiln, that could be a solar furnace kiln, the elements to make them can be recycled from automotive  catalytic convertors.  These are multi-fuel high temperature fuel cells.
    I prefer biogas for waste biomass as it returns carbon and nutrients to the soil.  But pyrolisis could be good in dry regionms where dry brush and wood cleanup is a matter of local and climate survival. I think the two processes could coexist.
    As a backup for renewables waste biogas could take the pressure off of the land as an energy source.

    http://amazngdrx.blogharbor.com/blog John Schneider, Northern Wisconsin
  16. Pompey Road Posted 5:37 am
    25 Feb 2009

    Appalachian Biomass:I would at this time volunteer the forest of Southern Appalachia for biomass. Stop at the Smoky Mountains please, they may frown on this that far south. They are being stripped of deciduous forest anyway before conventional coal stripping is done or MTR.
    Come and get it and save the coal corporations the cost of removing it and save the thousands of gallons of diesel fuel to burn it.
    I have one 50 acre patch left beside a MTR I don't want touched but other than that, come and get it.  

    The eons of time and nature was good to us down here. It was not until we become civilized that destroying our habitat become fathomable or fashionable.
  17. amazingdrx Posted 4:07 am
    26 Feb 2009

    Beside the point or not?With enough storage for renewable energy, and a super grid for transmission, coal could be shut down, without burning biomass.
    Compressed air energy storage combined with thermal storage from solar furnace powered factories or even heat from geothermal sources would multiply the storage effect of compressed air storage, the air could be heated from the heat storage source before going through a turbine, to make it a sort of long cycle pistonless stirling engine storage system.

    http://amazngdrx.blogharbor.com/blog John Schneider, Northern Wisconsin

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